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Design of an Intelligent Power Lithium Battery for Electric Scooter

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Design of an Intelligent Power Lithium Battery for Electric Scooter

April 26, 2021
Latest company case about Design of an Intelligent Power Lithium Battery for Electric Scooter

In recent years, due to the advantages of simple structure, light and portable, electric scooter has developed rapidly, giving birth to a new demand and trend. Earlier electric scooters used lead-acid batteries, iron frame, external brush motor and belt drive. Although they are lighter than electric bicycles, they are inconvenient to carry because of their large size. The important progress is the combination of folding, lightweight and compactness. After they evolved into compact, light and small folding electric scooters, lithium battery pack has its own unique advantages, It has become the first choice of electric scooter power supply scheme to replace lead-acid battery.

 

Design requirements of lithium battery for electric skateboard:

 

Electric scooter is a portable life vehicle, its control mode is the same as the traditional electric bicycle, easy to be learned by the driver, compared with the traditional electric bicycle, the structure is simple, the wheel is small, light and simple, can save a lot of social resources. The traditional lead-acid power supply battery has many disadvantages, such as low energy, large volume, short life, frequent daily maintenance and so on. The new electric scooter lithium battery has the advantages of high performance ratio, long life, small volume, light weight, high power, high cycle life, high safety, waterproof and anti-seismic, green environmental protection and so on. The design scheme of lithium battery pack is designed for ternary lithium / lithium iron phosphate battery pack. It uses high-precision professional battery management chip to measure / manage the battery voltage, current, temperature, etc., and has multiple protection functions to protect the lithium battery in an all-round way. RS-485 communication is supported, and the battery status and related parameter modification can be viewed through PC software. Support a variety of working modes, optimize the power consumption of BMS and prolong the service life of battery pack. It can meet the demand of long driving range safely and stably, and solve the problems of insufficient power and short circuit of traditional battery.

 

The specific design parameters are as follows:

 

Protection board (PCM) design requirements: support RS-485 communication. The battery status and related parameter modification can be viewed through PC software. It has multiple protection functions to protect the lithium battery in all directions. The threshold value of relevant protection parameters can be modified online by PC software.

 

IC: the main protection function of the design scheme, single section overcharge / over discharge protection, total voltage overcharge / over discharge protection, charge / discharge over-current protection, discharge short circuit protection, charge / discharge high temperature protection, charge / discharge low temperature protection, MOSFET high temperature protection.

 

Sealing structure: mainly for the overall sealing and waterproof design of the battery. When the scooter runs in rainy days or on muddy roads, it can prevent water.

 

Lithium cell: it adopts the imported large capacity LG ternary lithium / LiFePO4 cell combination, which has many advantages, such as safety and stability, high output voltage, small self discharge, no memory effect, wide working temperature range, excellent cycle performance, fast charging and discharging, high charging efficiency, high output power, long service life, no toxic and harmful substances, etc.

 

Battery pack packaging: black oxide aluminum alloy shell, high-grade waterproof, anti-seismic, explosion-proof, anti drop, light weight, corrosion resistance, good heat dissipation performance.

Contact Details
Dongguan Jiayang Battery Co., Ltd.

Contact Person: Mrs. Sandy Chung

Tel: +86-135 5564 2447

Fax: 86-769-81870672

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