Custom Automotive Wire Harness | Integrated EV Battery Charging/Discharging Connector Harness with BMS Signal Wires | Terminal Cable China Factory

Custom Automotive Wire Harness | Integrated EV Battery Charging/Discharging Connector Harness with BMS Signal Wires | Terminal Cable China Factory

Product details

 
Product Introduction

Panel-Mount Socket Housing (Black End)
A rugged, installable plastic base with mounting holes, designed to be embedded directly into the vehicle frame or battery enclosure for a clean, fixed connection point.
Houses both high-current power terminals and signal pins, consolidating power and data connections into a single unit.

High-Current Main Power Cables
Heavy-gauge red/black power wires protected by heat-resistant fiberglass braided sleeves and heat-shrink tubing, rated for continuous high current.
Terminated with large, insulated power connectors, designed to handle the main charge/discharge load of the battery pack.

Auxiliary Signal Wires
Includes low-voltage signal leads (with a white connector) and auxiliary plugs, dedicated to connecting the BMS for functions like temperature sensing, communication (CAN/RS485), and status monitoring.

Key Features

Integrated Design: Combines power, signal, and sensing lines into one harness, simplifying installation and reducing wiring complexity and potential failure points.

High Durability: The combination of fiberglass sleeves and heat-shrink tubing provides excellent protection against heat, abrasion, and short circuits in demanding environments.

Dedicated Functionality: Purpose-built for connecting the battery management system (BMS) to the vehicle controller and charger, ensuring stable communication and power delivery.

Common Uses: Electric scooters, e-bikes, electric motorcycles, custom lithium battery packs, and portable energy storage systems.

 
 
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Company

Why Choose Unitech for Wire Harness and Cable Manufacturing Solutions?

We offer a comprehensive range of cable assembly and wiring harness solutions, supplying everything from raw wire and cable to complete interconnect systems for efficient, high quality assemblies. With decades of in house manufacturing expertise, we deliver tailored solutions for complex electrical systems, ensuring reliable performance through stringent quality control standards that guarantee consistency, durability, and safety. Our responsive technical support and scalable supply chain, backed by a robust logistics network, keep your production on schedule.If you want to learn more details please contact us email:Olinda@unitechelectronic.com

Distributor Strength : Wide Range of Products & BOM Service Available.

Product Quality : Over 90% of products are certified by international quality standards (e.g UL, RoHS).

Technical Support : Our technical team has over 10 years of industry experience, providing over 1,000 hours of technical support annually.

Supply Chain Management : 99% of orders are delivered on time, with inventory covering over 5,000 types of components.

Market Coverage : Serving over 30 countries and regions, with over 1500 industry clients.

Customer Service : Providing 24/7 customer support with a customer satisfaction rate of 98%.

Innovation Capability : Introducing at least 100 new products annually, staying updated with the latest technology